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盤(pán)形制動(dòng)器

盤(pán)形制動(dòng)器是應用于礦井提升機剎車(chē)系統的液壓執行機構，準確的名稱(chēng)應為：常閉式后置油缸盤(pán)形制動(dòng)器

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產(chǎn)品描述

- 商品名稱(chēng): 盤(pán)形制動(dòng)器
- 商品編號: C002
盤(pán)形制動(dòng)器是應用于礦井提升機剎車(chē)系統的液壓執行機構，準確的名稱(chēng)應為：常閉式后置油缸盤(pán)形制動(dòng)器

　　盤(pán)形制動(dòng)器是由蝶形彈簧產(chǎn)生制動(dòng)力，靠油壓松閘。制動(dòng)狀態(tài)時(shí)，閘瓦壓向制動(dòng)盤(pán)的正壓力的大小決定于液壓缸內工作油的壓力。

　　技術(shù)特點(diǎn)：

　　1.采用油缸后置式盤(pán)型制動(dòng)器，避免液壓油污染制動(dòng)器；

　　2.主油路采用內置式集成油路系統向各制動(dòng)器供油，減少漏油環(huán)節；

　　3.外部管路采用精軋管與卡套式接頭，真正做到了0焊點(diǎn)連接；

　　4.采用無(wú)石棉環(huán)保型閘瓦；

　　5.制動(dòng)器外露表面均鍍鎳處理。

主要特點(diǎn)

制動(dòng)器的使用維護注意事項和常見(jiàn)故障及處理方法

1. 閘瓦不得粘油，使用中閘盤(pán)不得有油，以免降低閘瓦的摩擦系數影響制動(dòng)力；

2. 在正常使用中應經(jīng)常檢查閘瓦間隙，如閘瓦間隙超過(guò)2mm時(shí)應及時(shí)調整，以免影響制動(dòng)力；

3. 在作重物下放使用的礦井，不能全靠機械制動(dòng)，這樣會(huì )使閘盤(pán)發(fā)熱，一旦出現緊急情況就會(huì )影響制動(dòng)力矩，造成重大事故，故應采用動(dòng)力制動(dòng)等；

4. 更換閘瓦時(shí)應注意將閘瓦壓緊，尺寸不符合時(shí)應修配；

5. 在提升機正常運轉時(shí)，若發(fā)想制動(dòng)器液壓缸漏油應及時(shí)更換密封圈；

6. 修理制動(dòng)盤(pán)時(shí)應將容器隔在井底或井口的罐坐上（空容器），或將兩容器提升到中間平衡狀態(tài)進(jìn)行檢修，檢修時(shí)要有一，二副制動(dòng)器處于制動(dòng)狀態(tài)；

7. 閘盤(pán)粗糙度不夠和閘盤(pán)端面偏擺量大都將加速閘瓦的磨損，建議重車(chē)閘盤(pán)；

8. 單繩提升機由于主軸承軸瓦磨損引起閘盤(pán)軸向竄量大，將加速閘瓦的磨損，建議修主軸承軸瓦；

9. 提升機在正常運行中發(fā)現松閘慢時(shí)應用放氣閥放氣；

10. 每年或經(jīng)5*10的5次方制動(dòng)作用后，應檢查蝶形彈簧組；

檢查方法：首先使制動(dòng)器處于全制動(dòng)狀態(tài)，在逐步向液壓罐沖入壓力油，使制動(dòng)液壓缸內壓力慢慢升高，各閘就在不同壓力下逐個(gè)松開(kāi)，記錄下不同閘瓦的松閘壓力，其中最高油壓和最低油壓只差不應超過(guò)最大工作壓力的百分之十，否則應更換其中松閘油壓最低的制動(dòng)器中的蝶形彈簧；

11. 閘瓦與襯板鏈接方法的改進(jìn)：過(guò)去出廠(chǎng)的閘瓦與襯板的連接采用6個(gè)銅螺釘，這不僅減少了閘瓦的接觸面積減低閘瓦使用壽命，并且銅螺釘在使用中易松動(dòng)造成刮傷閘盤(pán)現象，見(jiàn)建議現場(chǎng)改為插入式，即將閘瓦刨成止口插入襯板內；

12.常見(jiàn)故障及處理方法：

1. 制動(dòng)器不開(kāi)閘：原因是液壓站沒(méi)有油壓或油壓不足應檢查液壓站；

2. 制動(dòng)器不能制動(dòng)：原因可能是液壓站或制動(dòng)器損壞，卡住引起的，應檢查液壓站和制動(dòng)器修理；

3. 制動(dòng)時(shí)間長(cháng)，制動(dòng)時(shí)滑行距離長(cháng)，制動(dòng)力小，原因可能是：

a. 超負荷使用，超速使用；

b. 閘瓦間隙太大；

c. 制動(dòng)器和閘瓦上有油；

d. 蝶形彈簧有毛病，找出原因對癥采取處理措施；

4. 閘瓦磨損不均勻，磨損不快：原因是制動(dòng)器安裝不正，制動(dòng)盤(pán)偏擺太大，竄動(dòng)或主軸傾斜太大，查明原因分別處理；

5. 松閘和制動(dòng)緩慢，原因如下：

a. 液壓系統有空氣；

b. 閘瓦間隙太大；

c. 密封圈損壞，查明原因并修理。
關(guān)鍵詞:
- 盤(pán)形制動(dòng)器

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